Smart Manufacturing Monitoring. From Shift to Shipment
Track plant-wise output, verify multi-level BOM formulas, eliminate missing materials, and monitor live order milestones from a single real-time dashboard.
Built Specifically for Real Plant Challenges
Every feature in iTech Sarathi Manufacturing directly solves a critical shop-floor operational bottleneck.
Job Tracking & Floor Accountability
"Paper job travelers get lost, shift handovers lack accountability, and managers cannot see which operator is running which batch."
Digital job cards with real-time issuance, operator allocation, and timestamped shop-floor reception tracking across shifts.
Shift-to-shift digital handover with timestamp confirmation.
Standardized batch recipes, specifications, and target volumes.
Unique job IDs, priority sequencing, and batch status.
Role-based permissions for managers, supervisors, and operators.
BOM & Raw Material Inventory
"Mid-run machine stoppages from sudden material shortages, inaccurate formula ratios, and untracked inventory shrinkage."
Multi-level Bill of Materials (BOM) synchronized with warehouse stock, verifying complete material readiness before machine runs.
Master product formulas, component ratios, and standard limits.
Engineering-level revisions for custom tolerances and specs.
Auto-calculated raw material demand based on production size.
Automated warehouse deduction on release and return of scrap.
Production Flow & Cycle Efficiency
"Bottlenecks between work centers, unmonitored machine cycle times, and scrap spikes only discovered at month-end reviews."
Standardized stage routing, live Shift Summary (Shift A & B), and real-time Production vs Wastage trend monitoring.
Define stage runtimes, cycle sequences, and machine speeds.
Visual work-center routing from raw cutting to packaging.
Shift-wise output capture, operator metrics, and uptime.
7-day trend analysis in Kg/units to catch scrap spikes instantly.
Order Progress & Dispatch Control
"Sales teams lack visibility into shop-floor progress, making inaccurate promises and causing delayed customer dispatches."
Centralized Order Control Center and live Order Progress Tracker aligning sales commitments directly with shop-floor milestones.
Single unified cockpit for all incoming customer manufacturing orders.
Live stage-by-stage completion % and predicted dispatch dates.
Automatic progress updates as batches pass quality checkpoints.
Plant capacity curves and annual output forecasting.
Simple 6-Step Manufacturing Workflow
From the instant an order is received to final dispatch, every step is connected without manual data gaps.
1. Order Intake & Target Scheduling
Receive customer manufacturing orders, record target quantities, delivery deadlines, and custom tolerance specifications in the Order Control Center.
Stop Shop-Floor Guesswork.
Start Live Monitoring.
Connect your BOM formulas, shift handovers, machine stages, and customer dispatch dates in one live system.
© Copyright 2025 - iTechSarathi Pvt. Ltd.